Replacing the License Plate Bulb

A few days ago "Steve" left a comment on my previous post about replacing my turn signal lights with LEDs, suggesting a part number for the license bulb (67-W15, from Superbrightleds.com). I ordered, they shipped, the postman delivered, and today I installed it.

As usual with this scooter, just getting access to the bulb is the hard part. The bulb is in a protective housing just over the license plate (duh!).

First, remove the license plate, which is held on by a bolt on either side of the plate. You'll then be looking at the bracket.

Remove the two nuts in the center of the bracket.

You can now remove the bracket by carefully lifting it off the bolts. There are rubber gaskets that tend to grip the bolts, so it's a little tricky. Be careful not to tug on the wires that go between the body of the scoot and the light housing; the leads are pretty short.

After removing the bracket, turn it around so you can access the "special screws" (as the maintenance manual calls them) that hold the light housing together.

Remove the special screws and disassemble the housing. Here are the parts that come off.

Now I could replace the incandescent bulb with the new LED bulb. Here are the before and after shots.

Reverse the steps to reassemble: Put the housing back on with the special screws, replace the bracket on the bolts, replace the nuts, then remount the license plate.

Thanks to Steve for suggesting the part.

 

New Turn Signals

I recently replaced my brake tail light bulbs with high-intensity LEDs. I think LEDs are a good match for automotive applications; they can be very bright, they should last essentially forever (a nice safety feature), and they place a bit less demand on the relatively weak charging system of my scooter.

Once I saw the brake lights in action, I decided I wanted to replace all my turn signal bulbs, too. But there's a wrinkle: LEDs draw so little current that the stock turn signal relay behaves as if they were burnt out - and doubles the flash rate. So I'd need a new turn signal relay.

I eventually decided that the EFLR-1 from Custom LED would do the trick. I ordered the relay and some new LED lamps, and this evening I installed them all. Here are pictures of the process.

First, here's the front end of the scoot before I started.

From Replacing the Turn Signal Relay on a 2006 Honda Reflex

Step 1: Remove the windshield garnish. There are 4 screws: two in the front (near the ventilation slot) and two at the bottom inside corners of the windshield.



Here's what the windshield garnish looks like off the scoot.



While I could see the relays through the opening, there was no way I'd be able to get at it to remove it, so I continued to take off body panels. Next was the windshield.

Step 2: Remove the windshield. It's held in place by 3 screws on each side. There are supposed to be two more screws along the bottom edge; I don't have them, so I assume that when the original owner installed the Givi windshield they must have gone missing.





This makes it possible to...

Step 3: Remove the front meter visor. It's held in by four screws, two on either side and towards the back of the scoot. This opened up a nice access port.





These are on the right side of the opening (left side as you stand in front of the scoot and look at it). The biggest one is the turn signal relay.



The relay is mounted to a fin coming off a metal support tube; it's held on by a rubber carrier. I slid the carrier off the fin, giving me good access to the relay.



Step 4: Disconnect the original relay...

I could now confirm that I was, in fact, looking at the right part; Honda's OEM part is a Mitsuba FR-3303, which this clearly is. I carefully removed the relay from its connector; there is a tab on the connector that I depressed with a screwdriver blade and then gently pushed off.



Step 5: Install the new relay.

It just plugs in to the connector. At this point I tested the turn signals to be sure they were still operating.



Once I verified that it worked, I replaced the turn signal bulbs with LEDs and tested again. These are very odd looking gizmos, nothing at all like light bulbs.



Once I verified that it all worked, I put the original relay back in place (so I don't lose it) and then lay the new relay in among the other relays. I don't think it will go anywhere..



Step 6: Put all the panels back on.

I ran into two problems while putting everything back together.

• The screws that hold the windshield on screw into funky rubber widgets with threaded sleeves at the bottom. While putting the first one in (bottom left screw as I faced the front of the scoot), I managed to push the widget through the hole. It luckily dropped through all the stuff in the front of the scooter to the ground, but getting it back its hole was a royal pain. Be careful inserting those screws!
• I just couldn't seem to get the windshield garnish to sit flush with the other panels. It was getting dark, so I just closed everything up, but tomorrow I'm going to fiddle with it some more and see if I can get it on right.

Here are all the parts I've replaced and their sources. All the LEDs are from SuperBrightLEDs.com; the signal relay is from Custom LED.

• 2 red 7443-replacement brake lights, item # 7443-R45-T
• 2 amber 7443-replacement front turn signal lights, item # 7443-A45-T
• 2 amber 7440-replacement rear turn signal lights, item # 7440--A18-T
• 1  EFLR-1 turn signal relay replacement from Custom LED
• 1 31x10 mm "festoon light" (for the light in the under seat storage area), item # 3022-WWHP4

-- Jerry

Some New Lights

This evening I replaced my standard brake/running lights with LED replacements. The original part is a standard 7443, wedge-base bulb; I put in 45-LED red replacements (at about $25 a pop...). The results are mixed. I think that, as running lights, they are a bit brighter, but there is less of a change in brightness  when the brake lights come on.

Not surprisingly, the bulbs are polarized; if you put them in the socket the wrong way, they will not come on. They seem to fit either way; I just had to try them both ways to get them to work.

I also replaced the bulb in the trunk with an LED replacement; it's brighter and yet uses a lot less power. Since many Reflex owners have reported that the light in the trunk can sometimes stay on and drain the battery, this gives me a little more confidence about letting the scoot sit for a while without running. Again, the part is a 3022, 31 x 10mm "festoon" bulb.

I'm now thinking about replacing my turn signal lights. These present another challenge; the lower current requirements of LEDs tend to cause problems with the standard turn signal relays. Special LED relays are available, but I'm having trouble locating the right part. The standard Honda relay is Honda OEM part # 38301-KK9-952; this is the same as a Mitsuba FR-3303. Searching on those part numbers, though, for an LED-compatible replacement hasn't turned up anything definitive - yet....